CORRUGATED · LITHO-LAMINATED · HEAVY GOODS
Corrugated Plaster Box
The Bilir corrugated plaster box combines an E- or B-flute corrugated core with an offset-printed laminated face, manufactured in İstanbul for heavier retail goods, available from 3,000 units with a 15–22 day lead time and shipped to brands across the EU, GCC and Africa.
- Minimum order
- 3,000
- units, standard size
- Lead time
- 15–22
- days ex-works
- Flute
- E / B
- corrugated core
- Sizes
- 5
- standard, plus custom
Manufactured by Bilir Basım Yayın Sanayi ve Ticaret A.Ş.
· Updated September 28, 2026
01Specification
Technical specification
Material, construction and tolerances for the standard product, as manufactured.
| Material | |
|---|---|
| Core | E-flute or B-flute corrugated |
| Face | Printed litho sheet, 150–170 gsm |
| Coating | Gloss or matt water-based varnish |
| Edge crush | ECT 4.5–7.0 kN/m |
| Sourcing | FSC Mix on request |
| Recyclability | Paper stream |
| Construction | |
|---|---|
| Style | Crash-lock or tuck-end |
| Closure | Tuck flap, tear strip optional |
| Stacking | Up to 6 high on pallet |
| Standard sizes | 5 (see size table below) |
| Custom sizes | Yes — from 3,000 units |
| Dimensional tolerance | ± 1.5 mm |
02Sizes
Five standard sizes
Internal dimensions, capacity and pack quantity for each standard size. Custom dimensions are available from 3,000 units.
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CP-S Up to 2 kg
200 × 150 × 100 mm · Small appliances, electronics
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CP-M Up to 5 kg
300 × 200 × 150 mm · Kitchenware
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CP-L Up to 8 kg
400 × 300 × 200 mm · Home appliances
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CP-XL Up to 12 kg
500 × 350 × 300 mm · Bulk gift sets
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CP-F Up to 4 kg
350 × 250 × 80 mm · Flat-pack goods
03Commercial terms
Minimum order and price bands
Indicative unit pricing by quantity, for a printed product in a standard size.
| Quantity | Unit price (EUR, 4-colour, laminated) | Tooling | Lead time |
|---|---|---|---|
| 3,000 | €0.60–0.80 | Cutting die included | 15–22 days |
| 5,000 | €0.48–0.62 | Cutting die included | 15–22 days |
| 10,000 | €0.40–0.52 | Cutting die included | 18–25 days |
| 25,000+ | On application | Cutting die included | 21–30 days |
Included in the unit price
Four-colour offset print, gloss or matt lamination, cutting die, flat-packed or assembled delivery, and export documentation.
Quoted separately
Freight, duty, inserts, and the special finishes listed under print and finishing.
04Materials & compliance
Food contact, recyclability and PPWR
What the product is certified for, and what happens to it after use.
Chain of custody
FSC Mix board available on request. Chain-of-custody documentation travels with the order.
Recyclability
Board and paper throughout. Magnets and EVA inserts, where fitted, are the only parts to remove before recycling.
Colour control
Every run is measured against the approved proof to ΔE ≤ 3, and the press sheet is kept for 12 months.
- PPWR Ready
- FSC® Chain of Custody
- ISO 9001:2015
05Print & finishing
Print and finishing options
Each option lists its own minimum quantity and the days it adds to the standard lead time.
| Option | Specification | Minimum | Adds to lead time |
|---|---|---|---|
| Offset, 4-colour | CMYK, 175 lpi | 3,000 | Included |
| Pantone spot | Up to 2 additional | 3,000 | +1 days |
| Soft-touch lamination | Velvet-feel film | 3,000 | +2 days |
| Hot foil | Gold, silver, holographic | 3,000 | +3 days |
| Embossing / debossing | Single or multi level | 3,000 | +3 days |
| Spot UV | Registered to print | 3,000 | +2 days |
Applications
Who this corrugated plaster box is for
Three buyers, three different reasons the same product works.
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Electronics and appliances
Shelf-ready print on a box that carries 8 kg and survives a retail supply chain.
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Home and kitchenware
Crash-lock bases that pack fast on a line and hold heavy, awkward sets without inserts.
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E-commerce brands
A printed outer that doubles as the shipping box, so an order reaches the customer branded.
06How to order
Ordering in six steps
From first enquiry to a pallet leaving İstanbul. Typical elapsed time for a standard size is four to six weeks.
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Choose a size
Pick a standard code from the size table, or send internal dimensions for a custom die.
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Download the dieline
Free, no registration. AI and PDF with bleed, fold and safety marks already set.
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Send artwork
PDF/X-4 on our dieline. We check trapping, varnish-free zones and barcode contrast.
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Approve the proof
Digital proof within 48 hours; a physical printed sample within 5 working days.
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Production
12 to 18 days from proof approval for a standard size. Finishing options add days as listed under print and finishing.
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Despatch
Flat-packed on Euro pallets with export documentation. Your Incoterm decides where we hand over.
07Production & logistics
Production and shipping
Manufacturing terms, and transit times from İstanbul to the three regions we ship to.
Production
| Artwork format | PDF/X-4 on our dieline |
|---|---|
| Proofing | Digital 48 h · physical sample 5 days |
| Tooling | Cutting die 5 days, included in the unit price |
| Production | 15–22 days after proof approval |
| Capacity | 600,000 boxes per month |
Logistics
| Incoterms | EXW · FCA · FOB · CIF · DAP |
|---|---|
| Packing | Flat-packed on Euro pallets, 1200 × 800 mm, shrink-wrapped |
| Documents | Export documentation, with an EUR.1 certificate where applicable |
| Full container (40' HC) | ≈ 30,000 boxes (CP-M, flat) |
| Transit, United Kingdom | 5–8 days by road |
| Transit, European Union | 4–7 days by road |
| Transit, Gulf (GCC) | 10–14 days by sea |
| Transit, West Africa | 18–24 days by sea |
08Downloads
Dielines and data sheets
Free, and without registration.
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Corrugated Plaster Box dieline
All 5 standard sizes, AI and PDF, print-ready with bleed and fold marks.
Download · free -
Technical data sheet
Material, construction, compliance and storage conditions in one PDF.
Download · free -
EU PPWR checklist
What changes for packaging before 2030, and which of our options already comply.
Download · free
09Procurement FAQ
Questions buyers ask
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Are corrugated plaster boxes delivered flat?
Yes, flat and glued, in bundles on Euro pallets.
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Can the laminated face be printed in Pantone colours?
Yes. Up to two Pantone spots can be added to the four-colour print.
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How strong is the corrugated plaster box?
The E-flute core is rated to ECT 4.5 kN/m and the B-flute to 7.0 kN/m, enough to carry 12 kg in the largest size.
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What is the minimum order for a corrugated plaster box?
3,000 boxes in any size. The cutting die is included in the unit price.
Order the sample kit
Physical samples in every board grade we run, plus the dielines for your structural team. Sent free to verified business addresses in the EU, GCC and Africa.